Successful economical aeroponic system on small scale

by Thomas Gracias
(Pune, India)

Hi, this is Senthil 2. Well, you got me interested in the hydroponics and aeroponics. I would like to know: in a city with zero distance to nearest market, what are the initial investment costs for starting a project on a 4500 sq ft plot? What are yearly costs? What would be the likely produce output per year? Is it economically viable??

Answer: Senthil- first, it is fantastic to see your interest in hydroponics as well as business....these are two passions of my own. Before I begin to answer your question, you must keep in mind this will be a very, very general guideline. Small changes can lead to large differences in the end cost. For example the initial cost to set up? It will vary greatly depending on the specific system(s) you decide to use in the garden space.


Is it economically viable? Well, that depends greatly on the specific crop you decide to grow and your ability to communicate with people that you have a product and/or service available for them to consider purchasing. Your ability to run a business will be equally important as your ability to garden bamboo (for example), and both must be considered to determine if an idea will be economically viable. Just from my own research, bamboo is fast growing and a valuable commodity....making it one of the better crop choices if the economic viability of the operation is important to you. Green bamboo and Moso, in particular, are two of the best commercial varieties (flooring, furniture, paper, shoots).

Your initial costs are going to change, also, with your crop choice. The requirements to grow bamboo are considerably different from the requirements to grow Oyster mushrooms, for example.

Profitability. Keeping your expenses low. Keeping the sale price of your produce high. Communicating with people that you have a product available for sale (marketing). Actually getting these people to buy something when they finally contact you (sales). Figuring out better ways to make more sales by taking the produce from your garden and imagining what your potential customers need or want (product development and market research). There are things I would do to keep expenses low for this kind of business. For this example I will go into more detail considering a bamboo growing business.

Bamboo would be a low cost item to grow. Really, you don't even need a hydroponic system....you can plant the bamboo directly into the ground and simply irrigate it right there in the ground until harvest. Bamboo is the fastest growing plant on Earth (a plus for profitability), and has practically NO natural pests. This means very little or no cost for pesticides or other pest control. Bamboo requires very low levels of nutrients. This means the cost of hydroponic nutrients will also be low. If you brew your own compost tea for the hydroponic system, your nutrient cost can be very low....almost nothing except for your time making it.


Growing directly in the ground, using a large reservoir and several water pumps, 4500 square feet can be irrigated with a hydroponic system that may cost as little as $150 new. The more reservoirs, plant containers, gutters, pipes, and pumps you add the more the initial costs will go up. It would be easy to spend $1,500 or more putting different hydroponic systems in place on the same 4500 square feet. To put grow lights (10) in the space would require an additional $1,650 at the very minimum.

Oyster mushrooms are another fast growing and very profitable crop to consider. Potentially more profitable than bamboo on the same square footage.

OK- keeping expenses low....on this 45 foot x 100 foot piece of land you have (4500 sq ft), you will need a small space for composting and/or brewing your own compost tea. It is the most effective way to reduce or eliminate the cost of nutrients to your business. Alternately, you can compost at a different location (like your backyard at home) and simply bring the finished compost and/or compost tea to the garden. This would ensure the entire 4500 square feet remains dedicated entirely to production.

Having the entire space lit by natural sunlight is a great way to reduce the artificial lighting bill. It is also a great strategy if you decide to grow mushrooms or bamboo- both of which do excellent under natural sunlight. You will have to carefully work out the numbers (all expenses and possible profit) to see if growing various different crops under artificial light will be profitable or not for you. This involves being very honest when you are doing your market research, determining how many potential customers you may have, determining how many people you are able to communicate with, determining how many people you will be able to sell to, etc..

So we have covered initial costs. Let's look at yearly costs for the same 4500 sq feet. This would be a plot only 45ft x 100ft. To irrigate it with plain water every day, if done in an efficient way, may cost $100 per month. If you collect rain water or have a well, this expense can be close to zero. If you are making your own compost and/or compost tea to use as fertilizer, your yearly fertilizer costs can be as low as zero dollars....but you will spend perhaps 80-100 hours per year collecting materials to compost, working the compost piles, and making the compost tea(s) for the system. Paying for every bit of fertilizer on a plot this size can easily cost $120 every 8 weeks, or about $1,000 per year.

A garden lit by natural sun: zero dollars per year. The same space lit by 10- 600watt high pressure sodium and/or metal halide grow lights would cost about $350 per month to run. Especially if you are also trying to COOL the lights and/or the grow room (in the case of an indoor grow). Yearly, this comes to about $4,200 and assumes the lamps are each run an average of 12 hours per day.

So, without considering property taxes and a whole bunch of other crazy stuff, yearly operating expenses for a small garden can run somewhere between zero dollars (but requiring a lot of labor) to $6,400, still requiring quite a bit of labor, and not including any of the initial setup expense.

Recap: initial cost: $0-$3,500 (doing it cheaply)
yearly costs: $0-$6,400 (conservative)

Now let's take a look at output per year. Again, this will vary greatly depending on the crop(s) you decide to grow. I will continue to look at bamboo and mushrooms. Mushrooms take about 8 weeks start to finish, and can produce approximately 9lbs of fresh mushrooms from a standard size laundry basket (more if a second/third flush is produced). In a space 45'x 100', you can fit about 600 of these units before you would be required to double-stack them. You can potentially grow 5,400lbs of fresh oyster mushrooms every 8 weeks (assuming 100% of the garden space is dedicated to production, and assuming the operation is 100% efficient with no product loss). If you do 8 grows per year, that comes to 43,200lbs of fresh mushrooms. Believe me, your biggest problem will be SELLING all of the mushrooms if you are able to grow them!

For bamboo: some can grow up to 12 inches per day. Top dollar sticks of bamboo that are 15 feet or 20 feet long can easily grow in one season. Individual canes grow to full length in about 2-3 months once the bamboo plant is established and mature. It is difficult for me to tell exactly how much a 4500 sq ft plot would produce per year....but 4 sticks of moso bamboo 3 inches in diameter by 8 feet long sells for $99.00. I've also seen two living bamboo plants, each 12 inches tall, selling for $29.99. Bamboo crafts and furniture sell well and command top dollar if quality manufactured.


At least one source online claims that moso bamboo needs 5 years to establish mature, timber producing bunches. The picture above gives you some idea of how many canes a small garden can produce.

As I mentioned before, even small changes to the system, crop selection, and feeding can greatly change your initial start up costs and yearly operating costs. I do have one final tip....years ago I began using deep water culture (DWC) hydroponic systems, because I could grow my plants directly in standing water and did not have to purchase fresh grow media for each new crop. This alone greatly reduced my operating expenses. I hope this gives you some idea and some direction, and Happy Growing!

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Find out the cheapest and easiest ways to garden productively in this article.

Hi everyone, Jason from Jason's Indoor Guide here. When I got started with hydroponic gardening more than 22 years ago, my first garden used rockwool cubes and B.C. Nutrients....and I remember thinking to myself yeah, sure, there may be a lot of advantages to gardening with hydroponics, for example there are very few pest problems, therefore very little pest control, no weeding, no plowing or tilling the soil, no soil testing or having to add things into the garden soil, no watering the garden....but for someone who just wants to grow their own vegetables and have more control over their food supply and the quality of the food that they eat, the cost of constantly having to buy grow media and hydroponic nutrients makes this an expensive hobby for most people.

I suppose when you take into consideration how much money you save NOT having to buy food at the grocery store, it is surely cheaper to grow your own food hydroponically even with the cost of high quality nutrients. Nevertheless, I didn't have a whole lot of money to work with and I needed to make my efforts as affordable and effective as possible....and in the last 20 years I HAVE learned a thing or two!

As you browse through Jason's Indoor Guide, you will notice all of the systems that I use personally are homemade systems. As I got 3 or 4 years of experience under my belt, I quickly adopted a preference to standing water systems and systems that use expanded clay pellets or lava rock, because the media is re-usable and it eliminates a huge operating expense. So once a hydroponic system is built, garden maintenance is minimal- check and adjust the nutrient solution daily, and to change it completely every 2 weeks....and the biggest operating cost is the hydroponic nutrients. (and the electric bill, lol).

And, regarding the cost of the nutrients....I experimented for about 3 years with making different compost teas and nutrient teas, but there is still a lot of expense $$$ associated with making high quality nutrient teas....like kelp meal, liquid seaweed, rock dust, bat guano, un-sulfured molasses, worm castings. You can eliminate a lot of this expense by becoming an expert at making high-quality colloidal humus compost, and use your properly made compost as the basis of your hydroponic nutrient solution.



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Unfortunately, I have been gardening for over 20 years and I have only just recently mastered this difficult skill....and even then, only because I happened to find a very easy to follow, high quality technique and decided to follow the instructions to the letter. I produced more high quality compost in just one week than I was able to use in a whole year! I highly recommend it. It is one of the top 3 things you can do to increase the productivity of your food production efforts, while at the same time decreasing the amount of effort required to grow all of your own food, and decreasing the total cost of operating your food production system.

And when I say decrease operating costs, I mean decrease them to almost ZERO, especially if you are producing your own nutrients.


High Efficiency
Hydroponics

One final solution to eliminate the cost of your hydroponic nutrients: Imagine a hydroponic system that does not require you to buy any nutrients, does not require you to make your own compost, and does not require you to brew your own nutrient tea. Seriously! No cost and no effort as far as providing nutrients to your plants is concerned. Plus, at the end of the gardening cycle, you harvest all of your garden vegetables, PLUS YOU HARVEST FISH from the system!


Aquaponics

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This solution is aquaponics. If you are serious about producing all of your own food and being self-sufficient, this is the ultimate solution for reducing expenses (as much as possible), reducing the total amount of work required, and maximizing the productivity of your gardening efforts. I have been gardening for over 20 years, and it is the perfect food production solution in my opinion.


Produce garnden vegetables AND fish together. Eliminate fertilizer costs!

Besides mastering how to make high quality compost, learning aquaponics is one of the top 3 things you can do to increase your garden productivity, reduce your total costs, and reduce your total work. The product that I learned from is called Aquaponics4you. With all of my hydroponic gardening experience, the first time I came across the Aquaponics4you product I knew immediately that it was something very special! Place an aquaponics system outdoors and use the sun instead of grow lights, and you have reduced every garden expense to nearly ZERO!


High Efficiency
Soil Gardening

This is where my advice ends for people growing in water. But some of you out there are in love with soil gardening and organic gardening, and rightly so! It's a pro-human activity. It is pro-conservation. It is pro-life. It nurtures and promotes life at all levels, from the micro-organisms to beneficial insects, to healthy humans. It's natural. it's spiritual. Gardening is written deeply into our DNA, like how you feel watching a bonfire or sitting by the ocean or next to a river.

My friend John at Food4Wealth has more than 20 years experience organic gardening, so he reminds me a lot of myself. He knows organic gardening like I know hydroponic gardening, and over the years he has learned just about every trick there is to organic gardening. He knows what makes the plants grow, and he knows how to do it with as little effort as humanly possible. His garden never needs digging, naturally repels pests, has no weeds, always produces more than his family is able to eat, produces vegetables everyday all year round, and....only requires 8 HOURS of light, easy effort PER YEAR!


Low effort organic gardening!

Years and years of experience and results can't be argued with....the Food4Wealth gardening strategy is one of the top 3 things you can do to increase your productivity, reduce your total costs, and reduce your total work....specifically for organic gardeners who love soil gardening. THIS is the most efficient and productive way to do organic gardening, period! And combined with the ability to make a years' worth of colloidal humus compost in just one week (see World's Best Compost), this overall organic soil gardening strategy is just unstoppable- foolproof, low cost, and low effort!

Learn about high yield organic gardening






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